SensorZone PW Core proximity warning system installed on heavy machinery at an active construction site

Proximity Warning for Warehouses

Our mission is to stop incidents between people and vehicles in warehousing and distribution environments.

Proximity Warning for Warehouses

Our mission is to stop incidents between people and vehicles in warehousing and distribution environments.

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CAT construction roller with SensorZone proximity warning detection field visualised around the vehicle on a construction site

Warehouse Risks That Proximity Warning Addresses

Narrow aisles, high racking that obstructs sight lines, fast-paced pick-and-pack operations, and mixed pedestrian-vehicle traffic create persistent collision risks that mirrors, beacons, and floor markings alone cannot eliminate.

Aisle Intersections and Blind Corners

T-junctions and cross-aisles where pedestrians and forklifts meet without line of sight. Proximity Warning Core's 360-degree detection alerts the operator to workers approaching from any direction, even around blind corners and through racking.

Loading Bay Operations

High-traffic zones where forklifts operate alongside delivery drivers, truck loaders, and warehouse staff. Vision360 cameras detect all people approaching the area without requiring tags, providing coverage for visiting drivers.

Pedestrian Walkway Breaches

Even well-marked walkways are frequently crossed by forklifts or breached by inattentive workers. SensorZone geofencing alerts notify safety managers in real time when vehicles enter pedestrian-only zones.

Why Warehouse Operators Choose SensorZone

Tight-Zone Detection

Configurable zones as narrow as 1 metre for compact indoor environments.

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Indoor Reliability

No GPS dependency. RFID tag detection works perfectly inside any building.

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Forklift Retrofit

Installs on counterbalance, reach trucks, pallet trucks, and any other powered industrial truck.

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How SensorZone Protects Your Warehouse

SensorZone uses RFID tag-based technology to create a configurable detection zone around each forklift. Unlike cameras, mirrors, or floor markings, RFID detection works through racking, pallets, and other physical obstructions that block line of sight. When a tagged worker enters a forklift's detection zone, three things happen simultaneously.

1. Operator Alert

The forklift operator receives an audible alarm and a visual warning on the in-cab display.

This gives the operator time to assess their surroundings, slow down, stop, or change direction.

2. Worker Alert

The pedestrian worker's personal RFID tag vibrates and sounds an audible warning. This is critical because it means the worker is alerted even if they are distracted, wearing ear protection, or facing away from the approaching forklift.

3. Event Logged

Every proximity event is automatically recorded and transmitted to the Insights Platform. Safety managers can review heat maps, identify repeat offenders, and track whether positive safety behavior is trending up or down over time.

Turn Warehouse Safety Data into Actionable Intelligence

Every proximity event in your warehouse is logged and transmitted to the SensorZone Insights Platform. This cloud-based dashboard transforms raw detection data into intelligence that helps you prevent incidents and demonstrate continuous improvement to auditors and stakeholders.

SensorZone Proximity Warning Core tag-based detection system for construction and mining sites

Warehouse Heat Maps

Visualize exactly where near-miss events concentrate across your facility. Identify high-risk intersections, pinch points near loading bays, and blind spots caused by racking layouts.

SensorZone Proximity Warning Core tag-based detection system for construction and mining sites

Shift Change Analytics

Insights Platform data reveals whether risk patterns differ between shifts. Target training and intervention at the times and teams that need it most.

SensorZone Proximity Warning Core tag-based detection system for construction and mining sites

Geofencing Alerts

Define virtual worksites on your warehouse floor plan. Receive instant alerts via email or text when a machine leaves a designated zone.

SensorZone Proximity Warning Core tag-based detection system for construction and mining sites

Audit-Ready Reporting

Export proximity event data, trend analyses, and heat map summaries for compliance audits, insurance reviews, and board-level safety reporting.

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Are you interested in piloting a SensorZone system for your organization or work site? 

If you are - or if you just want to speak to a member of our team - please fill out the short form below and we'll get back to you.

Frequently Asked Questions

Can SensorZone detect people on different levels?

SensorZone RFID tags are detected in three-dimensional space around the antenna. While the system is optimized for ground-level pedestrian detection, the configurable zone settings allow adjustment for multi-level environments. Our engineering team can advise on antenna placement for multi-story warehouse layouts.

Will the system cause false alarms in a dense warehouse?

Proximity Warning Core's configurable detection zones allow you to fine-tune the alert radius per vehicle. In narrow-aisle warehouses, zones can be set as tight as one metre to minimize nuisance alarms while still providing critical protection. The triple-alert system ensures that genuine risks are never ignored.

How long does installation take per forklift?

Proximity Warning Core installs in under one hour per forklift with no structural modifications to the vehicle. Most warehouse fleets can be fully equipped within days. Installation can be carried out by SensorZone engineers who configure the detection zones specifically for your warehouse layout.

Do the tags need charging or battery management?

No. SensorZone RFID personnel tags have a battery life of over three years and require no charging, no maintenance, and no daily management. Tags are lightweight enough to clip to hard hats, lanyards, or ID holders. This eliminates the operational overhead associated with rechargeable tag systems.

How do we measure the return on investment from SensorZone?

The Insights Platform tracks numerous leading indicators and safety behaviors over time, giving you a clear, data-driven measure of safety improvement. Many warehouse operators see a measurable reduction in proximity events within the first week of deployment. Beyond incident prevention, the system can potentially reduce costs associated with vehicle damage, compensation claims, lost productivity, and regulatory penalties.

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